CRRC PDTY408X Series Wire Drawing Machine Motor

CRRC PDTY408X series is a high-speed, compact wire drawing machine motor tailored for fine metal wire processing, delivering a torque range of 0-450 Nm and a speed range of 0-2400 rpm (covering the 15-75kW power scope), paired with stable operational performance and low energy consumption.
Equipped with a precision-balanced rotor structure, this motor is engineered to deliver smooth, consistent power output under the high-speed, continuous operation conditions of fine wire drawing (e.g., small-diameter copper/aluminum wires).
As a mature model in our wire drawing motor lineup, it integrates seamlessly with mainstream fine wire drawing production lines, ensuring stable wire diameter control and compatibility with industry-standard metal processing equipment.
We offer comprehensive life-cycle support for the PDTY408X series, including equipment supply, on-site installation and commissioning, maintenance training, spare parts provision, and ongoing technical troubleshooting services.

Advantages of CRRC PDTY408X Series Wire Drawing Machine Motor

This wire drawing motor series covers a 15-75kW power range and 5 distinct torque/speed combinations, enabling broad application compatibility that adapts to fine, medium, thick, heavy-gauge, and extra-thick wire drawing processes for materials including copper, aluminum, iron, and precious metals.
Its precision design—featuring a balanced rotor and optimized heat dissipation—ensures stable & high-quality output, delivering consistent power delivery to reduce wire diameter deviation and improve finished product qualification rates.
With structural damping and a compact frame, the motor adopts a low-noise & lightweight design: this minimizes workshop noise pollution, while the lightweight construction lowers the load of equipment installation and daily operation.
Built with reinforced components like bearings and conductors to extend service life, the motor also features a modular layout that enables durable & easy maintenance, supporting quick disassembly, part replacement, and routine upkeep.
Boasting proven market reliability, over 1,000 units have been deployed in domestic metal processing enterprises; mature quality control systems further guarantee stable performance and consistent supply for end users.

Technical Specifications

Motor Model:	PDTY408X
Torque Range:	0 – 450 Nm
Speed Range:	0 – 2400 rpm
Efficiency:	≥96.5%
Power Factor:	0.96
Protection:	c
Insulation:	Class F / Class H
Cooling:	IC411 / IC37
Contro:	Vector control, VFD drive
Noise:	≤75 dB
Mounting:	B3 / B5

coming soon

Torque Range	Speed Range	Efficiency	Power Factor	Insulation	Protection
0-450 Nm	0-2400 r/min	≥96.5%	0.96	Class F / Class H	IP55
0-1080 Nm	0-785 r/min	≥96.5%	0.96	Class F / Class H	IP55
0-2400 Nm	0-800 r/min	≥97%	0.97	Class H	IP56 / IP65
0-4000 Nm	0-600 r/min	≥97.5%	0.97	Class H	IP55 / IP56
0-6500 Nm	0-500 r/min	≥94%	0.95	Class F	IP54 / IP55
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1. Core Advantages

Energy Saving: Saves 25–35% more electricity than traditional solutions, reducing operating costs.

Direct drive with zero loss: No gearbox or belts, zero transmission loss, maintenance-free.

Low speed, high torque: Suitable for the low-speed, high-load characteristics of wire drawing machine drums.

High reliability: No vulnerable parts, stable 24-hour continuous production.

Low noise: ≤70–82dB, environmentally friendly.

2. Supporting and expansion solutions

2.1 Intelligent drive and control:

Supports vector inverters/servo drives, and high-precision feedback from encoders/resolvers.
Features temperature monitoring, fault self-diagnosis, and IoT remote operation and maintenance functions.

2.2 Customized services:

Compatible with various wire drawing machine models, including direct-drive, water tank, and continuous types.
Supports customization for special voltages, protection levels, and installation methods (B3 base/B5 flange).

2.3 Full lifecycle service:

Provides selection consultation, installation and commissioning, after-sales maintenance, and spare parts supply.
Based on the CRRC technology platform, achieves the same high reliability standards as rail transit and wind power equipment.

3.Applicable Industries and Scenarios

Materials: Copper wire, aluminum wire, steel wire, stainless steel wire, and other metal wires.
Processes: Drawing of fine, medium, thick, and extra-thick wires; high-speed/heavy-duty/ultra-heavy-duty production.
Applications: Metallurgy, cable manufacturing, metal products, wire rope, enameled wire, etc.

4.Selection Considerations

4.1.Power Matching: Select based on the maximum load power of the wire drawing machine, allowing for a 10–20% overload margin.

4.2.Speed Matching: Match the rated speed (low speed) of the drum to ensure stable linear speed.

4.3.Torque Verification: Torque = 9550 × Power (kW) / Speed (rpm) to ensure starting and overload capacity.

4.4.Cooling Selection: Air cooling for low-power applications; water cooling is preferred for high-power applications (≥250kW).

4.5.Environmental Compatibility: IP55 for dust/oil mist environments; anti-corrosion coating for high-humidity/corrosive environments.

I. CRRC Wire Drawing Machine Dedicated Controller (Inverter)

1.1 Core Model: tPower-DM Series / Permanent Magnet Synchronous Direct Drive Dedicated Inverter Cabinet

1.2 Positioning: Specifically designed for PDTY permanent magnet direct drive motors, featuring vector control + tension closed-loop, suitable for the low-speed, high-torque, constant tension, and high-precision requirements of wire drawing machines.

1.3 Power Range: 5.5–630kW

1.4 Control Method:

Vector Control (VC): Low speed, high torque, high dynamic response
Torque/Speed Dual Closed-Loop: Constant tension, wire breakage protection
Encoder/Resolver Feedback: High-precision position/speed control

1.5 Core Functions:

Wire Drawing Dedicated Algorithm: Roll diameter compensation, tension stabilization, start/stop impact suppression
Multi-Machine Synchronization: Straight-line/Water-tank multi-drum speed matching
Fault Diagnosis: Overcurrent, overvoltage, overheat, wire breakage alarm
Communication: Modbus, Profinet, EtherCAT

1.6 Cooling: Air cooling/Water cooling (high-power water cooling)

1.7 Protection: IP54/IP55 (dust/oil mist environment)

II. Complete System (Motor + Controller)

CRRC Wire Drawing Machine Drive System (PDTY Motor + tPower-DM Controller)

Applicable Models:

Straight-line wire drawing machine
Water-tank wire drawing machine
Continuous/High-speed/Heavy-duty wire drawing machine

Advantages:

100% Matching: Motor and controller share the same design, high efficiency, stable, and no debugging required.
Energy Saving: 25-35% more energy-efficient than traditional asynchronous + speed reduction + universal frequency converters.
Maintenance-Free: No gearbox, no transmission loss.
High Precision: Speed fluctuation < 0.5%, stable tension.

III. Selection and Matching (Motor → Controller)

Motor	Power (kW)	Recommended Controller Model	Cooling
PDTY048X	5.5–30	tPower-DM3019	Air Cooling
PDTY408X	37–110	tPower-DM3051	Air Cooling
PDTY532X	132–250	tPower-DM3051	Air Cooling / Water Cooling
PDTY732X	280–400	tPower-DM35	Water Cooling
PDTY940X	400–630	tPower-DM35	Water Cooling

IV. Control Scheme Composition

Core: tPower-DM Frequency Converter (Permanent Magnet Dedicated)
Feedback: Encoder / Resolver (High Precision Speed / Position)
Tension: Tension Sensor + Closed-Loop Control (Constant Tension)
HMI: Touch Screen + PLC (Parameter Setting, Monitoring, Alarm)
Communication: Industrial Bus (Networking, Remote Monitoring)

V. Summary

CRRC Wire Drawing Machine Dedicated Controller: tPower-DM series permanent magnet synchronous direct drive frequency converter, perfectly matched with PDTY series motors, covering the full power range of 5.5-630kW, adaptable to various wire drawing machines, providing a high-efficiency, stable, maintenance-free, and high-precision drive solution.

coming soon…