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CRRC MVR Permanent Magnet Variable Frequency Motor

CRRC MVR permanent magnet variable frequency motor is a high-performance, high-speed permanent magnet drive solution tailored for MVR evaporation systems, delivering a rated output power ranging from 132 kW to 1,000 kW, a rated voltage of 380 V to 10 kV, and a rated speed of 15,000 to 18,000 rpm, paired with embedded or surface-mounted rotor design and plain bearings.
Equipped with high-efficiency permanent magnet technology, this motor is engineered to deliver stable, reliable performance under the continuous high-load conditions of industrial evaporation processes.
As a mature model in the CRRC MVR motor series, it integrates seamlessly with mainstream MVR evaporation systems, ensuring stable operation and compatibility with industry-standard process equipment.
We offer comprehensive life-cycle support for the MVR Permanent Magnet Variable Frequency Motor, including equipment supply, on-site installation and commissioning, maintenance training, spare parts provision, and ongoing technical troubleshooting services.

Advantages of CRRC MVR Permanent Magnet Variable Frequency Motor

  • Adhering to advanced high-speed permanent magnet motor manufacturing technology, the MVR model achieves exceptional energy efficiency, which ensures optimal energy utilization and reduces operational costs for industrial process operators.

  • Equipped with a high-speed rotor design and plain bearings, it delivers ultra-high speed performance, enabling compact MVR system designs and improved process efficiency, while the robust thermal management ensures stable load-bearing capacity, significantly reducing the risk of equipment overheating or failure.

  • Designed with a rated voltage of 380 V to 10 kV, which complies with mainstream industrial power specifications, it is highly compatible with the power transmission and distribution equipment of most industrial facilities, lowering supporting configuration costs.

  • The rated power reaches 132 kW to 1,000 kW, matching the 15,000 to 18,000 rpm rated speed to meet the high-capacity evaporation demand of chemical, food, and pharmaceutical processes, and its power performance is stable and reliable in long-term operation.

  • As a mature MVR motor model, it is compatible with well-established evaporation system drive systems, with high part versatility and low operation and maintenance costs, making later maintenance more convenient.

Technical Specifications

Type:Embedded Rotor / Surface-Mounted Rotor
Rated Power:132 – 1000 kW
Rated Voltage:380 – 10000 V
Rated Speed:15000 – 18000 rpm
Bearing Type:Plain Bearing
Rated frequency:200 – 500Hz
Motor efficiency:96.5% – 98.2%
ower factor:≥0.95
Insulation class:H
Protection class:IP54 – IP55
Cooling method:IC86W/IC7A5W7
Rotor sheath:Carbon fiber/High-strength alloy
Operating mode:S1 continuous duty

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Model

Power

Voltage

Speed

TYP1605-2180 kW420 V16128 rpm
TPSRZ180-2-R134a180 kW420 V16128 rpm
TPSRZ240-2-R134a240 kW380 V15000 rpm
TPSRZ280-2-R134a280 kW450 V13000 rpm
TPSRZ320-2-R134a320 kW380 V12000 rpm
TPSRZ400-2-R134a400 kW380 V12000 rpm
TPSRZ450-2-R134a450 kW420 V9800 rpm
TPSRZ480-2-R134a480 kW420 V12000 rpm
TPSRZ560-2-R134a560 kW420 V9500 rpm
TPSRZ850-2-R134a850 kW720 V8000 rpm
TPSRZ1100-2-R134a1100 kW720 V8000 rpm
TPSRZ1300A-2-R134a1300 kW720 V7000 rpm
TPSRZ1800A-2-R134a1800 kW720 V6500 rpm
Maglev HSPMG100 – 15000 kWN/AN/A
MVR Permanent Magnet VFM132 – 1000 kW380 – 10000 V15000 – 18000 rpm
Vacuum Turbine Equipment315 – 630 kW380 – 3000 V12000 – 15000 rpm
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Type

Power

Voltage

Speed

Bearing Type

High-speed permanent magnet variable frequency motor for MVR steam compressorsEmbedded Rotor
132kW380V15000r/minPlain Bearing
165kW380V18000r/minPlain Bearing
220kW380V18000r/minPlain Bearing
315kW380V18000r/minPlain Bearing
Surface-Mounted Rotor
500kW380V15000r/minPlain Bearing
1000kW10kV15000r/minPlain Bearing

I. Core Technological Advantages (Comparison with Traditional Gearbox Solutions)

 

1. Ultra-High Efficiency and Significant Energy Saving

1) Eliminating the gearbox (transmission loss 8%~12%) increases overall system efficiency by 10%~15%, saving hundreds of thousands of kWh of electricity annually.

2) Permanent magnet motors have no excitation loss and precise frequency conversion control, resulting in 25%~35% lower overall energy consumption compared to Roots/gearbox centrifugal compressors.

2. Oil-Free, Zero Friction, High Reliability, and Low Maintenance

1) Magnetic levitation solution: Completely oil-free system, no mechanical wear, no oil-contaminated steam, maintenance cycle ≥3 years, virtually maintenance-free.

2) Sliding bearing solution: Dedicated high-speed lubrication, simplified oil circuit, maintenance requirements far lower than gearboxes.

3. Compact Structure, Small Size, and Small Footprint

Gearbox-free design reduces overall length by 40%~50% and weight by 30%, suitable for old factory renovations and space-constrained scenarios.

4. Low Vibration, Low Noise, and Smooth Operation

Magnetic levitation vibration ≤50μm, noise ≤75dB. (A); Gearless meshing impact, quiet operation, low foundation requirements

5. Wide speed range, precise temperature control, adaptable to varying operating conditions

50%~120% continuously adjustable speed, precise control of steam pressure/temperature, matching evaporation load fluctuations, anti-surge, stable operation

6. High temperature resistance, corrosion resistance, adaptable to steam operating conditions

Fully enclosed, temperature resistance 180℃, corrosion-resistant material, adaptable to corrosive steam/wastewater evaporation, anti-cavitation, anti-scaling

II. Core parameters of magnetic levitation bearing (MVR high-end solution)

Control: Five-degree-of-freedom fully active digital closed-loop control, more than 10,000 position adjustments per second, stable levitation

Levitation gap: 0.3~0.8mm

Protection: Emergency protection bearing support in case of power failure/fault, prevent rotor rubbing

Power consumption: ≤1% of motor rated power

Vibration: High-speed operation radial vibration ≤50μm, axial vibration ≤30μm

III. Main Application Areas

Chemical: Salt wastewater, mother liquor, brine evaporation and crystallization, ammonium chloride/sodium sulfate/ Caustic soda concentration
Pharmaceuticals: Concentration of raw materials, water for injection, and traditional Chinese medicine extracts; aseptic evaporation
Food: Concentration of dairy products, fruit juices, syrups, and fermentation broths
Environmental protection: Zero discharge of landfill leachate, coal chemical/electroplating/dyeing wastewater, and high-salinity wastewater treatment
Others: Seawater desalination, biomass/geothermal steam compression, and waste heat recovery MVR systems

IV. System Selection and Configuration Considerations

Power matching: Determine motor power based on MVR evaporation capacity, steam flow rate, compression ratio (1.2~2.5), and temperature rise (20~30℃)
Speed ​​selection: 15000~18000rpm is the optimal range for MVR, balancing efficiency, impeller strength, and cost
Bearing selection: ≥500kW, prioritize magnetic levitation bearings (long cycle, maintenance-free, oil-free); for small and medium power applications, high-speed sliding bearings (low cost) are optional
Cooling: MVR steam operating temperatures are high, requiring water cooling. Air-water cooling, air cooling prohibited.

Control: Equipped with a dedicated high-speed permanent magnet high-frequency inverter, integrating anti-surge, pressure/temperature closed-loop, and remote monitoring.

V. MVR Operating Environment Requirements

Ambient temperature: -20℃~+50℃; Altitude: ≤3000m (high altitude derating); Relative humidity: ≤95% (non-condensing)

Media: Resistant to water vapor, salt/acid/alkali corrosive vapors, cavitation-resistant, and scale-resistant design.

VI. Applications and Industry Value

2015 First Set: Rapidly implemented in pharmaceutical, food, and fine chemical MVR projects, verifying the reliability of domestically produced high-speed permanent magnet direct drive systems.

2021 1MW: Entering the high-power MVR market for large-scale coal chemical, electroplating/dyeing wastewater, seawater desalination, and landfill leachate zero discharge, supporting the national industrial energy conservation and wastewater resource utilization strategies.

Application Cases

Tianjin-Hongri-Pharmaceutical-Factory            Quantum-High-Tech-Company

                                                                                                                     Tianjin Hongri Pharmaceutical Factory                                                                             Quantum High-Tech Company

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

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